When using an ultrasonic wire beam welder, a vibrating tool is used to vibrate the surfaces of the two parts at high frequency. Welding is the result of frictional heating at the interface between parts. Ultrasonic vibrations are generated by a series of components (power source, transducer, horn, and welding head) that transmit mechanical vibrations to the component.

Ultrasonic wire harness welding machine is unique for its fast welding speed, high welding strength and good sealing performance. This is a suitable alternative to traditional welding and bonding processes. The process is clean as it does not use harmful solvents or glues, nor does it damage the product. Ultrasonic technology is easy to implement in the production process and has a low failure rate.

1. Welding problem equipment failure: ultrasonic wire harness welding machine equipment or various welding parts are not suitable for this application. Process parameters: The parameters used are not applicable to connectors. Material Changes: Changes in the type, composition, or physical and mechanical properties of materials used in a part. Part Design: Some details of part geometry are not suitable for repeatable or successful welding.

2. Troubleshooting. Ultrasound equipment allows users to perform interactive diagnostic functional checks. When properly interpreted and combined with other warning signs, such as noise, they can warn users before a worrisome trend causes serious problems. The power supply can acquire data through a communication protocol and can be compared to baseline data from new equipment, recently serviced equipment, or equipment known to meet standards. Please note that there are very few sound equipment failures of the equipment, so no alarm system is installed, so special attention should be paid to changes or increases in the noise generated by the operation of the ultrasonic wire harness welder.

Experienced operators and maintenance personnel are generally comfortable with the subtle harmonic fluctuations of these ultrasonic wire harness welders and should be kept informed of these changes. Early attention to equipment sounds may spot and fix problems before production is adversely affected. Pay attention to welding drawing data to help identify differences between good and suspect parts. The data displayed at the top of the weld graph includes amplitude, current draw, power, frequency and phase. Changes in amplitude, phase, frequency, and current may indicate a problem with the power supply or battery pack.